Superior Protein Structuring — Continuous. Controlled. Flexible.
DST develops and supplies the patented Sheartex technology used by manufacturers to produce next-generation fibrous and advanced protein textures at industrial scale.
Our continuous process delivers clean-label products, high ingredient flexibility, and fibrous structures impossible to create with extrusion — all with equipment built for simplicity and low operating costs.
Why DST
Food manufacturers increasingly need clean-label textures, ingredient flexibility, and structures not achievable with extrusion — delivered through equipment that is easy to handle and cost-effective to operate.
Yet extrusion, the industry's legacy technology, brings well-known constraints:
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Limited fiber length and directionality
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High thermal load
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Recipe-dependent mechanical adjustments
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Narrow structural bandwidth
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Complex operation
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Difficulty switching between structure types
Sheartex eliminates these constraints through a continuous and highly controllable protein structuring process.
How Sheartex Works
Sheartex uses unidirectional high shear combined with DST-engineered cooling dies to convert plant-based or hybrid protein formulations into advanced fibrous structures.
Core Principles
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Fully continuous process with stable, reproducible output
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Cooling dies determine fiber length, alignment, geometry & moisture profile
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Low thermal load → clean-label potential
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Independent control of shear, throughput, temperature & residence time
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Ingredient flexibility: soy, pea, blends, fungi, concentrates, isolates
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Modular, sanitary, industrial design
Enables creation of
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Long meat-like fibers
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Layered slices
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Shredded fibers
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Tuna-like flaky structures
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Whole cuts
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Chunk structures
And all this is achieved without modifying the machine — only by adjusting recipe and machine setpoints.
What DST offers
Sheartex Technology
Patented continuous protein structuring technology designed for next-generation fibrous and advanced textures.
Equipment Portfolio
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Sheartex 30
Pilot scale (5–30 kg/hr) -
Sheartex 300
Industrial scale (up to 500 kg/hr) -
Cooling Dies & Add-Ons
Engineered by DST for maximum textural versatility, with in-line dosing and automated CIP to support full continuous processing.
Services
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Demonstrations
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Product development support
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Training (remote & in-person)
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Technical service & Service Level Agreements (SLA)
Structure Gallery
See the variety of textures achievable with Sheartex
